RMC Motorsport, a company founded by ex-driver Roberto Méndez and dedicated to the rally sector, is leveraging cutting-edge 3D technologies to produce high-performance vehicles. Based in Caboalles de Abajo, Leon, their team of over 20 specialists focuses on manufacturing cars for the N5 category, boasting around 310 hp and 440 Nm. To ensure their cars are the fastest in competition, RMC Motorsport integrates additive manufacturing with 3D scanning solutions from SHINING 3D, enhancing their design and production processes.
Initially, RMC Motorsport aimed to enhance their vehicle design capabilities and bring all manufacturing processes in-house, reducing reliance on external suppliers. Furthermore, they sought to digitize their designs for easier future modifications and updates. This led them to incorporate both additive manufacturing and 3D scanning into their workflow. They invested in the EinScan HX 3D scanner from SHINING 3D, a device adept at capturing large objects like car bodies with exceptional detail, making it ideal for scanning vehicle structures and attachment points. This technology allows for precise digital replication of physical components, a process that can be considered similar in principle to creating a digital blueprint, just as one might use a 3d Print Car Key Scanner for smaller, intricate objects.
The integration of 3D scanning yielded significant improvements for RMC Motorsport. They achieved the ability to produce complex geometries in-house, leading to enhanced vehicle performance. One notable example is the development of an air intake kit made from PAHT CF15, designed to withstand high engine bay temperatures. By adopting additive manufacturing, RMC Motorsport reduced the production cost of parts like air intakes by 40% and decreased production time from 5 days to just 5 hours. The EinScan HX scanner plays a crucial role in internal quality control, ensuring each component meets stringent standards. This capability has also opened new avenues, allowing RMC Motorsport to offer their advanced manufacturing solutions to external clients. Now, RMC Motorsport proudly produces N5 category rally cars that are entirely of their own making, from initial design to final production.
In conclusion, 3D printing and scanning technologies have become indispensable tools for RMC Motorsport. They continue to experiment with materials at their Leon headquarters, striving for continuous product evolution to maintain peak competitive performance in both tarmac and gravel rallies for years to come. These technologies not only streamline production but also enable greater design flexibility and precision, crucial for staying ahead in the demanding world of motorsport.
Case study based on original source: Sicnova. You can read the original article in Spanish here.
